Here is the results for your instructions:
1) Re-do the Define and Sync
27-Jul-10 10:27:22 PM
PowerLinc Linking - entered discovery linking mode (240 seconds)
PowerLinc Linking - sending id request for device information
PowerLinc Linking - received module button pressed from 0C.B1.75
PowerLinc Linking - sending id request for device information
PowerLinc Linking - received id request response from 0C.B1.75
PowerLinc Linking - retrieving firmware version
PowerLinc Linking - initializing remote device "EZIO6I" (address 0C.B1.75, firmware version 25)
PowerLinc Linking - . enabling: status change broadcasting
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 0, 0
PowerLinc Linking - . reading: configuration settings, input trip points, and output timer durations
PowerLinc Linking - . . . read: configuration settings 40
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 1
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 1
PowerLinc Linking - . . . read: analog1 raw trip points 0, 0
PowerLinc Linking - . . . read: analog2 raw trip points 0, 0
PowerLinc Linking - . . . read: output timer durations
PowerLinc Linking - initialize complete
PowerLinc Linking - syncing remote device "EZIO6I" (address 0C.B1.75, firmware version 25)
PowerLinc Linking - device "EZIO6I" properties updated
PowerLinc Linking - syncing of this device not possible remotely (skipping)
PowerLinc Linking - sync complete
Received RF security command sensor normal (min delay) (ID 107)
PowerLinc Linking - exited linking mode
2) Totally close the device dialog and re-open it
3) Inside the EZIO settings sheet, press the Upload Settings button.
27-Jul-10 10:28:29 PM
Error "EZIO6I" write configuration flags; send failed (no acknowledgment)
Sent INSTEON "EZIO6I" finalize i/o device EEPROM changes
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 0, 0
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 1
4) Turn on the Analog Inputs checkbox, press the Upload Settings button again.
27-Jul-10 10:29:16 PM
PowerLinc setting analog1 OFF to ON trip point raw value to 45
PowerLinc setting analog1 ON to OFF trip point raw value to 40
PowerLinc setting analog2 OFF to ON trip point raw value to 1
PowerLinc setting analog2 ON to OFF trip point raw value to 0
Sent INSTEON "EZIO6I" set analog input trip values
Sent INSTEON "EZIO6I" write configuration flags (received: 41)
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 0, 0
Sent INSTEON "EZIO6I" finalize i/o device EEPROM changes
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 0, 0
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 0
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 0
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 0
Received INSTEON "EZIO6I" inputs status changed: 1, 0, 0, 0, 1, 0
After this is I do the "thumb over the sensor window test" and in the dark condition Binary input 1 goes to 0 and and 5 follows a second after so it appears to be working. A Get Input/Output Status shows the Analog Input value.
I'll put it back into my system and see how it performs.
bob